Mechanical & Hardware Engineer
ThomasWaters
Custom hardware, from concept to fabrication.
Fabrication-Ready Files
Weird Briefs Welcome
No Black Boxes
Custom bike rack — featured project
Featured Projects
Custom Bike Rack
Sheet Metal · CAD
Custom Bike Rack

A bespoke sheet metal accessory designed from first principles — reverse engineered to the bike, prototyped in plywood, and fabricated via SendCutSend. Finished with a custom laser-cut stencil paint job.

3D Printable Mini-Tripod
3D Printing · CAD
3D Printable Mini-Tripod

A fully printable camera tripod with a custom stepped-thread height mechanism that resists vibration without a locking lever — plus snap-fit hinges and magnet-retained hardware. STEP files published.

Analog PWM Fading LED Lamp
Electronics · PCB · 3D Printing
Analog PWM Fading Lamp

A dimmable LED lamp with no microprocessor — NE555 analog PWM circuit designed in KiCAD, PCB milled on a Bantam CNC, and enclosed in a custom 3D-printed housing designed in OnShape.

Methods Engineering Process
Three Case Studies
How the Work Gets Done

Not every project ends with a product. These entries document experimental methodology — a watertight enclosure experiment, a magnet spacing test rig, and a multi-setup CNC workholding strategy.

Watertight Enclosure Magnet Spacing Sample CNC Workholding
View Process Work
Capabilities Skills
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CAD Design
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3D Printing
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Sheet Metal
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CNC Machining
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Electronics
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PCB Fabrication
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Laser Cutting
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Documentation
Availability Get in Touch
Let's build
something.

Available for freelance mechanical and hardware engineering work — from early-stage concept and prototyping through to fabrication-ready documentation.

Comfortable working independently or alongside an existing engineering team. Especially interested in projects that involve novel constraints or no obvious off-the-shelf solution.

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